Brush making machine is a type of machinery that is used to produce brushes and brooms. These machines have several advantages over traditional manufacturing methods, such as reduced labor costs and increased production speeds. In addition, they also require fewer spare parts and are easier to maintain. In addition, they provide a more durable product than their traditional counterparts.
The invention provides a brush making machine capable of reliably operating at high speed and producing a high yield of quality brushes. The machine operates by direct introduction of the brush forming materials into position such that a minimum of further transportation of the materials is necessary. This machine also includes a mechanism for forming bristle tufts and anchors that can be formed in different patterns.
Nylon abrasive filament brushes are known to be an efficient deburring tool for flat parts such as engine blocks and cylinder heads. The nylon filaments generate a low cutting force which allows the brush to perform its function without changing the dimensions of the part. The brushes can be used for deburring, finishing and polishing in both dry and wet applications. They can also be used to finish parts that are not easily polished with conventional abrasives.
This Roth transfer machine is equipped with three carrousel stations for processing all single components of a brush, such as filaments, brush bodies and staple wire, to a finished brush on one machine. Moreover, the machine has an integrated trimming machine that is suitable for all types of brushes. This machine can be fitted with a flagging unit as well as an automated ejection function. It has a computer CNC control system with Chinese and English display interface as well as a fault information function.
The machine is designed for the production of technical brushes of all kinds and sizes. It is also capable of processing natural or synthetic filaments and animal hair. The GIOTTO has been developed for technical brush makers who have seen an increasing demand from their customers for solutions to reduce their production costs by using more versatile equipment. The machine can process all necessary working steps on a single machine and offers a very high level of process safety due to the automatic transfer between the different working stations.
During operation, the tuft deflector 120 is shifted in order to free a previously set tuft which will be projecting upwardly through an open lower end thereof. As the tuft deflector is shifted, it will engage and rotate a cam shift which is actuated by a solenoid 182. The cam 192 includes a portion of an increased radius greater than that of arm 157 so that as the cam shifts in a counter-clockwise direction corresponding to the rotation of the solenoid arm 152 the cam follower 163 will be rotated in the opposite direction. As the tuft deflector is moved away from the nozzle it will return to its initial position by means of a spring biasing.